HIGH WATT DENSITY
Immersion Cartridge Heater
Immersion Cartridge Heater by LICHENGDA. Bore fit and conductive heat transfer, configuration details and made-to-drawing quotation for molds, dies and conductive tooling.
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PRODUCT ENGINEERING
Bore fit and conductive heat transfer
Immersion Cartridge Heater: Install the active sheath in a close-fitting, clean bore. Specify bore diameter, tolerance and heated length together; excessive clearance increases sheath temperature and slows heat transfer.
Record the lead exit, cold end and removal access before the tool is machined. Locate the control sensor near the heated zone without placing it directly against the resistance element.
For Immersion Cartridge Heater, request the missing voltage, power and finished dimensions before calculating current, selecting a supply or fixing the mounting pattern.
For Immersion Cartridge Heater, send the supply, continuous and peak temperature, mounting drawing, lead exit and quantity. Include the heated medium and control method so the quoted configuration can be checked against the actual duty.
Application and reference configuration
Molds, dies and conductive tooling. The final suitability of Immersion Cartridge Heater depends on the assembled equipment and agreed operating conditions.
Archived figures below describe reference options or a product series. Confirm the exact model specification in the quotation.
| Voltage / Wattage | Confirmed for the application |
|---|---|
| Diameter / Length | Made to drawing |
| Sheath / Leads | Selected for operating conditions |
ARCHIVED PRODUCT INFORMATION
Description
immersion cartridge heater is a type of heating element specifically designed for immersion in a liquid or gas. It consists of a heating coil encased in a protective metal sheath, and it is used to heat fluids or gases in various industrial processes and applications. Immersion cartridge heaters are widely utilized for their efficiency, reliability, and precise temperature control in a wide range of industries.
Key features and applications of immersion cartridge heaters include:
Immersion Heating: These heaters are designed to be immersed directly in the liquid or gas to be heated, providing efficient and direct heat transfer.
Versatility: Immersion cartridge heaters can be used in a variety of applications, including water heating, oil heating, chemical processing, food processing, and more.
Precise Temperature Control: Many immersion cartridge heaters come with built-in temperature sensors or controllers to maintain precise and consistent temperature levels.
Fast Heating: The direct contact with the fluid or gas allows for rapid and efficient heating.
High Heat Transfer Efficiency: The metal sheath of the heater provides a large surface area for heat transfer, enhancing the overall heating performance.
Various Configurations: Immersion cartridge heaters come in different lengths, diameters, and wattages to suit various tank or vessel sizes and heating requirements.
Durability: The metal sheath protects the internal components from environmental factors, making immersion cartridge heaters durable and suitable for harsh conditions.
Easy Installation: They are typically designed with mounting fittings or flanges for easy installation and removal.
It's crucial to select the appropriate wattage, voltage, and materials for the immersion cartridge heater based on the specific application's needs and the properties of the fluid or gas being heated.
As with any heating element used in immersion applications, safety precautions should be followed to prevent overheating, damage, or safety hazards. Regular maintenance and monitoring are essential to ensure the continued performance and safety of immersion cartridge heaters.
For specialized or critical applications, consulting with manufacturers or experts can help in selecting the most suitable immersion cartridge heater for the specific industrial process or system.
Standard Product Parameter
Special diameter, length of cartridge, length of lead, and extra features are availabe on request
|
Thread size |
Diameter |
Length |
Power |
Tube material |
|
6 |
16mm |
400mm |
220V 1KW |
SS304 |
|
6 |
16mm |
400mm |
220V 1.5KW |
SS304 |
|
6 |
16mm |
500mm |
220V 1.5KW |
SS304 |
|
6 |
16mm |
500mm |
220V 2KW |
SS304 |
|
6 |
16mm |
600mm |
220V 1.5KW |
SS304 |
|
6 |
16mm |
600mm |
220V 2KW |
SS304 |
|
6 |
16mm |
800mm |
220V 1.5KW |
SS304 |
|
6 |
16mm |
800mm |
220V 2KW |
SS304 |
|
6 |
16mm |
800mm |
220V 2.5KW |
SS304 |
|
Other require can be customized |
||||
About Product
Cartridge heaters is consist of a cylindrical stainless steel 304 tube and thus provide a high corrosion prevention
Screw-in Cartridge Heater in circular design with 3/4 thread and hexagon for precise heating of solids or liquids
Main Features
* Imported resistance wire, ensure high density large wattge
* Fasteners and flanges to meet a variety of installation requirements.
* High temperature, wear-resistant, waterproof.
* High-Density Swaged Cartridge Heater
* Low density cartridge heater are available
* Various diameter from 3MM-25MM
* Good Alloy tube sheath for high corrosion resistance
Function:
1. Operating conditions: ambient temperature-20℃ ~ + 60℃, relative temperature <80%;
2. Electrical strength: cold withstand voltage AC work 1500V 50Hz lasts for 1 min without breakdown phenomenon;
3. Thermal insulation performance: AC 1000V 50Hz lasts for 1 min without breakdown phenomenon;
4. Leakage current <0.5MA; Insulation resistance> 30MΩ;
About Cartridge Heater
Cartridge heaters can be considered "component heaters" that are used to generate heat in many different applications
These process heaters are primarily used in mold and fit snug inside a cavity and helps heat solids by reaching high temperatures. Various diameters allow for it to be used in any cavity. Lead wires extend from the end to your control panels.
Cartridge heaters are used as a water heater element and in a wide variety of applications, such as bag sealing applications, hydraulic oil applications, motor oil applications, gearboxes, water heating applications as well as laboratory and food equipment.
Key features and applications of immersion cartridge heaters include:
Immersion Heating: These heaters are designed to be immersed directly in the liquid or gas to
be heated, providing efficient and direct heat transfer.
Versatility: Immersion cartridge heaters can be used in a variety of applications, including water
heating, oil heating, chemical processing, food processing, and more.
Precise Temperature Control: Many immersion cartridge heaters come with built-in temperature
sensors or controllers to maintain precise and consistent temperature levels.
Fast Heating: The direct contact with the fluid or gas allows for rapid and efficient heating.
High Heat Transfer Efficiency: The metal sheath of the heater provides a large surface area for
heat transfer, enhancing the overall heating performance.
Various Configurations: Immersion cartridge heaters come in different lengths, diameters,
and wattages to suit various tank or vessel sizes and heating requirements.
Durability: The metal sheath protects the internal components from environmental factors, making
immersion cartridge heaters durable and suitable for harsh conditions.
Easy Installation: They are typically designed with mounting fittings or flanges for easy
installation and removal.
Application
· Injection moulding - Internal heating of nozzles
· Hot runner systems - Heating of manifolds
· Packaging industry - Heating of cutting bars
· Packaging industry - Heating of hot stamps
· Laboratories - Heating of analytical equipment
· Medical: Dialysis, Sterilization, Blood Analyzer, Nebulizer, Blood/Fluid Warmer, Temperature Therapy
· Telecommunications: Deicing, Enclosure Heater
· Transportation: Oil/Block Heater, Aircraft Coffee Pot Heaters,
· Food Service: Steamers, Dish Washers,
· Industrial: Packaging Equipment, Hole Punches, Hot Stamp.
Company profile
Xiamen Lichengda Precision Manufacturing Co., Ltd. was established in 2 0 1 2 year. It is a
comprehensive company integrating production, sales and technical service. the factory covers an
area of 5000m2, has nearly 100 employees. Applicable quality-system and product-compliance documentation must be confirmed for the quoted product, legal entity and current scope.
Main products : cartridge heater,Tubular heater, Flexible heater, cartridge heater,silicone heater
thermocouple, heating element, and other heating products. The factory introduced advanced
automatic control system and online quality,inspection system to ensure the stability and reliability
of product quality
1. Qucik Response:Your inquiry will be replied within 24 hours. Response Rate over 90%
2. Smooth Communication: Well-trained and experienced staffs to answer all your inquires.
3. Sincere Service Attitude: Treat Customers As Friends. No Questions are Neglected.
4. OEM Accepted: Free Sample,We can customize your products to meet all your different requests.
5. Small MOQ: Small Amount wholesales are supported to meet your needs as well as large demands.
6. Fast Delivery: We have Reliable Forwarders with long term cooperation and Competitive Price.
You may contact any one of our sales and services team: email to us as inquiry.
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Specifications and availability vary by configuration. Confirm dimensions, materials and electrical or measurement ratings in your quotation.
ENGINEER-REVIEWED QUOTATION